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Surface integrity of recycled aluminum alloys after turning
Department of Industrial Engineering, University of Padova, Via Venezia 1, Padova, 35123, Italy.
Jönköping University, School of Engineering, JTH, Materials and Manufacturing. Department of Industrial Engineering, University of Trento, via sommarive 9, Trento, 38123, Italy.ORCID iD: 0000-0003-2924-137X
Department of Industrial Engineering, University of Padova, Via Venezia 1, Padova, 35123, Italy.
Department of Industrial Engineering, University of Padova, Via Venezia 1, Padova, 35123, Italy.
2025 (English)In: 20th CIRP Conference on Modeling of Machining Operations in Mons / [ed] F. Ducobu, B. Lauwers, Elsevier, 2025, p. 191-196Conference paper, Published paper (Refereed)
Sustainable development
00. Sustainable Development
Abstract [en]

The use of recycled aluminum alloys is increasing, driven by sustainability goals, as they require less energy than primary alloys while maintaining comparable mechanical properties. While significant research has focused on the mechanical properties of recycled parts, research on their machinability is relatively limited. This study investigates the machinability of primary and recycled (secondary) aluminum alloys, focusing on surface finish and integrity after machining. The alloys were analyzed using optical and scanning electron microscopy to characterize intermetallic particles, influencing machinability. Turning trials were then conducted at varying feeds under conventional lubrication. The surface finish was evaluated through roughness and defect analysis, while surface integrity was assessed by examining the severe plastic deformation layer caused by cutting. Results show that the primary alloy produced higher cutting forces and rougher surfaces compared to the secondary alloy. Tearing was the predominant surface defect observed in all alloys, but it was most severe in the primary alloy. This study underscores the potential of secondary aluminum alloys to deliver competitive machining performance while advancing sustainable manufacturing practices.

Place, publisher, year, edition, pages
Elsevier, 2025. p. 191-196
Series
Procedia CIRP, ISSN 2212-8271 ; 133
Keywords [en]
machining, recycled aluminum alloys, surface finish, surface integrity, Finishing, Machinability, Energy, Mechanical, Optical-, Property, Recycled aluminum, Recycled aluminum alloy, Scanning electrons, Secondary aluminum, Surface finishes, Aluminum alloys
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:hj:diva-67697DOI: 10.1016/j.procir.2025.02.034Scopus ID: 2-s2.0-105003158154OAI: oai:DiVA.org:hj-67697DiVA, id: diva2:1956439
Conference
20th CIRP Conference on Modeling of Machining Operations in Mons, CIRP CMMO 2025 Mons 22 May 2025 through 23 May 2025
Available from: 2025-05-06 Created: 2025-05-06 Last updated: 2025-05-06Bibliographically approved

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Zanella, Caterina

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