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Impact of functional integration and electrification on aluminium scrap in the automotive sector: A review
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0009-0002-3762-7168
Department of Materials Science and Engineering, Massachusetts Institute of Technology, 02139, MA, United States.
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0002-7527-719X
RISE Research Institutes of Sweden AB, Olofström, 293 38, Sweden.
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2024 (English)In: Resources, Conservation and Recycling, ISSN 0921-3449, E-ISSN 1879-0658, Vol. 205, article id 107532Article in journal (Refereed) Published
Sustainable development
00. Sustainable Development, 9. Industry, innovation and infrastructure
Abstract [en]

The shift towards vehicle electrification must progress while simultaneously addressing sustainability challenges related to lightweighting, which is the intensifying need for high-quality primary aluminium, which demand cannot be met with recycled material with traditional compositional limits. To understand and predict the characteristics of future scrap mixtures, it is crucial to comprehend the evolving composition of new components and associated trends. This insight helps alloy design that accommodates higher impurities and, thus, a more thoughtful strategy for materials process development research. This review delves into the impact of electric motors, batteries, and functional integration. Notably, the analysis herein indicates a rise in magnesium (Mg) and a decrease in copper (Cu) and silicon (Si) contents in the future scrap mixtures due to more Al–Mg alloys such as those found in the 5xxx (Al–Mg) and 6xxx (Al–Mg–Si) series and an outflux of high Al–Si–Cu engine alloys. Gigacastings might counteract this trend based on their Si content and adoption and promote circularity principles by reducing alloy varieties. Reduced Si content in future scrap mixtures is also expected to boost sustainability since significant CO2 emissions from recycled alloys come from melting, controlled by the latent heat of fusion of the scrap mix.

Place, publisher, year, edition, pages
Elsevier, 2024. Vol. 205, article id 107532
Keywords [en]
Alloy design, Aluminium, Automotive, Electrification, Recycling, Scrap, Automotive industry, Copper alloys, Impurities, Integral equations, Magnesium alloys, Scrap metal reprocessing, Silicon, Sustainable development, alloy, aluminum, carbon dioxide, copper, magnesium, Alloy designs, Aluminium scraps, Automotive sector, Automotives, Functional integration, Silicon contents, Vehicle electrifications, automobile, electric vehicle, literature review, automobile industry, car, carbon dioxide emission, electricity, environmental aspects and related phenomena, equipment design, melting point, process development, Review, waste, waste and waste related phenomena
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:hj:diva-63851DOI: 10.1016/j.resconrec.2024.107532ISI: 001205868400001Scopus ID: 2-s2.0-85187178921Local ID: HOA;intsam;942770OAI: oai:DiVA.org:hj-63851DiVA, id: diva2:1845668
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Vinnova, 2022-02602Available from: 2024-03-19 Created: 2024-03-19 Last updated: 2024-05-06Bibliographically approved

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Rolseth, AntonGhassemali, EhsanJarfors, Anders E.W.

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