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Design for Producibility: A Case Study on Theory, Practice and Gaps
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Product design and development (PDD).
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Product design and development (PDD).ORCID iD: 0000-0002-3677-8311
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Product design and development (PDD).ORCID iD: 0000-0002-6619-7489
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Production development. Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Product design and development (PDD).ORCID iD: 0000-0002-6761-597X
2022 (English)In: Transdisciplinarity and the Future of Engineering: Proceedings of the 29th ISTE International Conference on Transdisciplinary Engineering (TE2022) / [ed] B. R. Moser, P. Koomsap & J. Stjepandić, Amsterdam: IOS Press, 2022, p. 134-143Conference paper, Published paper (Refereed)
Sustainable development
Sustainable Development
Abstract [en]

Changing customer requirements, regulations, technology and regulations, shift to automated assembly and product variety are common challenges faced by many manufacturing industries and alignment between product and production system is critical for business success. Design engineers should be aware of production constraints and capabilities to ensure efficient manufacture and assembly of products that are developed. This requires different and detailed support to guide the work, evaluate different design solutions, enable continuous and concurrent work with design for producibility and production preparation. A study was conducted in three companies to understand alignment and integration of product development and production preparation processes. Also, utilization of production requirements, design for manufacture and assembly (DFMA) and failure modes and effect analysis (FMEA) to support design for producibility (DFP) was studied. Currently, production preparation is done through discussions between design and production engineers. Production preparation and work with DFMA and FMEA is skill and experience dependent. Definition, structuring and sharing of production requirements on different system levels, from production and product perspectives are identified as critical to supporting design for producibility and production preparation. The work with FMEA and DFMA can be developed and improved with systematic and structured way of working with production requirements.

Place, publisher, year, edition, pages
Amsterdam: IOS Press, 2022. p. 134-143
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 28
Keywords [en]
Production preparation, DFP, DFMA, FMEA, Production requirement, Transdisciplinary approach
National Category
Transport Systems and Logistics
Identifiers
URN: urn:nbn:se:hj:diva-58796DOI: 10.3233/ATDE220640Scopus ID: 2-s2.0-85142198452ISBN: 978-1-64368-338-6 (print)ISBN: 978-1-64368-339-3 (electronic)OAI: oai:DiVA.org:hj-58796DiVA, id: diva2:1708439
Conference
29th ISTE International Conference on Transdisciplinary Engineering, 5–8 July 2022, Cambridge, MA, USA
Funder
Knowledge FoundationAvailable from: 2022-11-04 Created: 2022-11-04 Last updated: 2023-10-30Bibliographically approved
In thesis
1. Supporting production preparation during product development using production requirements
Open this publication in new window or tab >>Supporting production preparation during product development using production requirements
2023 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

Product development is affected by uncertainties due to changing customer requirements, changing regulations, technological developments, long lead times, high product complexities, and geopolitical issues. Automation, increased flexibility of production, and reduced lead times are drivers that allow product development to be competitive in this scenario. Design engineers should be aware of production capabilities to facilitate early producibility assessments and to avoid late changes. Production preparation is identified as an important activity in the product development process, whereby the producibility of a product is assessed. In this thesis, the current state of production preparation during product development is investigated and a method is introduced supporting production preparation using production requirements. The work was carried out using the design research methodology framework and comprised four studies based on the four steps of the framework. The research clarification and descriptive study 1 phases aimed at developing understanding and were done by means of data collection at the companies through interviews and document studies. The next two steps were prescriptive study and descriptive study 2, which aimed at developing and evaluating the support. This was done through observation, workshops, and solution development. The production preparation process is supported by Design for Manufacturing and Assembly, failure mode and effects analysis, lesson-learnt documents, and computer-aided design, and the efficiency of the process is dependent on individual skills and knowledge. Tools to support common understanding, remove ambiguity in requirements, and enable collaboration between design and production engineers are needed. The developed method allows for the identification, definition, structuring, and sharing of production requirements, aligning with varying maturities of product and production systems during product development. This helps improve the collaboration between design and production engineers for production preparation.

Place, publisher, year, edition, pages
Jönköping: Jönköping University, School of Engineering, 2023. p. 68
Series
JTH Dissertation Series ; 083
Keywords
Product development, Production preparation, Production requirements, Producibility assessment, Requirement management
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-62809 (URN)978-91-87289-99-6 (ISBN)978-91-89785-00-7 (ISBN)
Presentation
2023-11-17, E1405, Tekniska Högskolan, Jönköping University, Jönköping, 09:00 (English)
Opponent
Supervisors
Available from: 2023-10-30 Created: 2023-10-30 Last updated: 2023-10-31Bibliographically approved

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Areth Koroth, RohithElgh, FredrikLennartsson, MartinRaudberget, Dag

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