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Making Additively Manufactured Cores with Conformal Tooling Directly on a Die-base
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design.ORCID iD: 0000-0001-6278-2499
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design.
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0002-3671-8087
2021 (English)In: FAIM 2021 / [ed] George-Christopher Vosniakos, Elsevier, 2021, Vol. 55, p. 200-204Conference paper, Published paper (Refereed)
Abstract [en]

Dies for high pressure die casting (HPDC) has traditionally been manufactured by machining from slabs of tool steel. Currently, the possibility of manufacturing them using additive manufacturing is being explored. This provides some advantages such as the possibility of making conformal cooling channels. However, the size of the dies is often larger than can be handled in most metal printers Still, it is possible to partly print the die by adding cores with intricate conformal cooling on a traditionally manufactured die base. In this paper, a feasibility study of using selective laser melting (SLM) to print cores of maraging steel directly onto a die base is explored. Results shows that the strength of the bond between the two metals is sufficient, and that the connection between the drilled and printed tooling channels can be made. The paper reasons on the expected impacts on the tooling industry showing potential for extended die life and recovery of die bases via re-manufacturing.

Place, publisher, year, edition, pages
Elsevier, 2021. Vol. 55, p. 200-204
Series
Procedia Manufacturing, ISSN 2351-9789 ; 55
Keywords [en]
High Pressure Die Casting; Selective Laser Melting; Conformal Cooling; Multi Metal Additive Manufacturing
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:hj:diva-55032DOI: 10.1016/j.promfg.2021.10.028Scopus ID: 2-s2.0-85120638182OAI: oai:DiVA.org:hj-55032DiVA, id: diva2:1609236
Conference
30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2021), 7-10 September 2021, Athens, Greece
Funder
Knowledge FoundationAvailable from: 2021-11-08 Created: 2021-11-08 Last updated: 2021-12-13Bibliographically approved

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Stolt, RolandAshour Pour, MiladSiafakas, Dimitrios

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