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Effects of microstructure and casting defects on the fatigue behavior of the high-pressure die-cast AlSi9Cu3(Fe) alloy
University of Ferrara, Department of Engineering, Ferrara, Italy.ORCID iD: 0000-0002-2361-8810
University of Padua, Department of Management and Engineering, Vicenza, Italy.
University of Ferrara, Department of Engineering, Ferrara, Italy.
University of Ferrara, Department of Engineering, Ferrara, Italy.
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2017 (English)In: 3rd International Symposium on Fatigue Design and Material Defects (FDMD 2017) / [ed] S. Beretta, S. Foletti, G. Nicoletto & R. Tovo, Elsevier, 2017, p. 505-512Conference paper, Published paper (Refereed)
Abstract [en]

High-pressure die-cast (HPDC) components are being increasingly used due to good flexibility and high productivity. These aspects make HPDC suitable to produce several mass components, especially for the automotive sector. Due to the rapid filling of the die and high cooling rate, the process generally leads to the formation of a wide variety of defects, such as porosity and oxide films. Such defects might act as starting points for fatigue cracks and thus deteriorating the fatigue behavior of the casting. To this respect, the fatigue behavior of die cast aluminum alloys is an important aspect to consider when assessing the performance of complex castings for automotive applications. In the light of these aspects, the goal of this work is to describe how the microstructure affects the fatigue crack initiation and propagation. Die cast AlSi9Cu3(Fe) specimens were produced by means of a specifically designed die and the microstructure was preliminary characterized. Uniaxial fatigue tests were performed at load control with a stress ratio of R = 0.1 and at a single level of stress amplitude. After the fatigue tests, the samples were investigated to assess the propagation of the fatigue cracks; the starting points of cracks were specifically identified and the obtained data suggested how defects strongly influence the damage mechanism of the material.

Place, publisher, year, edition, pages
Elsevier, 2017. p. 505-512
Series
Procedia Structural Integrity, ISSN 2452-3216 ; Vol. 7
Keywords [en]
casting defects, die cast aluminum alloy, microstructure
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:hj:diva-52095DOI: 10.1016/j.prostr.2017.11.119ISI: 000452909100067Scopus ID: 2-s2.0-85060086566OAI: oai:DiVA.org:hj-52095DiVA, id: diva2:1539614
Conference
3rd International Symposium on Fatigue Design and Material Defects, FDMD 2017, 19-22 September 2017, Lecco, Italy
Available from: 2021-03-24 Created: 2021-03-24 Last updated: 2021-03-24Bibliographically approved

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Lattanzi, Lucia

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