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Manufacturing of High Pressure Die Casting Die Inserts Using SLM
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Product design and development (PDD).ORCID iD: 0000-0001-6278-2499
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0002-0101-0062
2020 (English)In: SPS2020: Proceedings of the Swedish Production Symposium, October 7–8, 2020 / [ed] K. Säfsten & F. Elgh, Amsterdam: IOS Press, 2020, Vol. 13, p. 663-671Conference paper, Published paper (Refereed)
Abstract [en]

Dies for high pressure die casting are normally manufactured by machining of slabs of tool steel to the required dimensions. This manufacturing requires several steps such as rough machining, heat-Treatment, EDM (electro discharge machining) and polishing. With the AM (additive manufacturing) method SLM (Selective Laser Melting) it has become possible to print the dies fully or in part. Several advantages are expected, such as a better thermal distribution in the die in service and thereby extended die life and better component quality. This is due to the possibility of making the cooling channels conformal. There are also expectations of reduced time and cost in the manufacturing process due to fewer manufacturing steps and better material utilisation. Hopes are to print a net shape or near net shape that can be used directly as a die component. In this paper it is investigated to what extent this can be fulfilled by printing two die inserts to be used for casting fatigue test samples of aluminium. They were printed on a 3D Systems ProX DMP 300 in maraging steel powder. The result is that it is possible to obtain a sufficiently smooth surface die surface. However, the current design with an SLM insert fitted in a machined die makes extensive post printing manufacturing necessary. 

Place, publisher, year, edition, pages
Amsterdam: IOS Press, 2020. Vol. 13, p. 663-671
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 13
Keywords [en]
Additive Manufacturing, AM, Conformal cooling channels, High Pressure Die Casting, HPDC, Selective Laser Melting, SLM Dies, Aluminum coated steel, Die casting, Dies, Fatigue testing, Heat treatment, Maraging steel, Steel powder metallurgy, Tool steel, Cooling channels, Electro discharge machining, Manufacturing process, Near net shape, Rough machining, Smooth surface, Thermal distributions, Die casting inserts
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:hj:diva-51483DOI: 10.3233/ATDE200206Scopus ID: 2-s2.0-85098643289ISBN: 978-1-64368-146-7 (print)ISBN: 978-1-64368-147-4 (electronic)OAI: oai:DiVA.org:hj-51483DiVA, id: diva2:1517708
Conference
9th Swedish Production Symposium (SPS2020), 7-8 October 2020, Jönköping, Sweden
Note

The symposium was held online on 7 & 8 October 2020 because of restrictions due to the Corona virus pandemic.

Available from: 2021-01-14 Created: 2021-01-14 Last updated: 2021-01-14Bibliographically approved

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Stolt, RolandJarfors, Anders E.W.

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