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An experimental characterization of thermophysical properties of a porous ceramic shell used in the investment casting process
Sustainable Manufacturing System Centre, Cranfield University, Bedfordshire, United Kingdom.
Sustainable Manufacturing System Centre, Cranfield University, Bedfordshire, United Kingdom.
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0002-0101-0062
TPC Components AB, Hallstahammer, Sweden.
2020 (English)In: TMS 2020 149th Annual Meeting & Exhibition Supplemental Proceedings / [ed] Z. Peng, J.-Y. Hwang, J. Downey, D. Gregurek, B. Zhao, O. Yucel, E. Keskinkilic, T. Jiang, J. White, & M. Mahmoud, Springer, 2020, p. 1095-1105Conference paper, Published paper (Refereed)
Abstract [en]

This study presents the results of an investigation that characterises the thermophysical properties of an investment casting mould, comprising of a Zirconium dioxide/Cobalt aluminate prime slurry and a fused Silica/fibre reinforced backup slurry. Growing prevalence of successful computer simulations within the foundry industry enables defects that emerge during the casting process to become increasingly predictable, providing cost-effective alternatives to trial castings. The viability of these simulations as predictors is heavily dependent upon the facilitation of accurate material property data, as attained through this investigation. Differential scanning calorimetry (DSC) and laser flash analysis (LFA) were utilized to determine the specific heat capacity and thermal diffusivity, respectively. These values, in combination with the material density and linear coefficient of thermal expansion, have been used to determine the thermal conductivity of the mould. With the aim of verifying these parameters, initial studies in Flow-3D® simulation software have been performed to determine the constraints needed to reduce variability in simulation parameters. Due to the diversity of casting moulds used throughout the industry, ensuring the material database is kept as comprehensively populated as possible is a crucial undertaking. 

Place, publisher, year, edition, pages
Springer, 2020. p. 1095-1105
Series
The Minerals, Metals & Materials Series, ISSN 2367-1181
Keywords [en]
CFD simulation, Component casting, Conductivity, Porosity, Sustainable, Thermophysical properties, Computational fluid dynamics, Computer software, Cost effectiveness, Differential scanning calorimetry, Electric conductivity, Fused silica, Investment casting, Molds, Sodium Aluminate, Specific heat, Thermal expansion, Thermodynamic properties, Zirconia, CFD simulations, Experimental characterization, Investment casting process, Linear coefficient of thermal expansion, Material property datum, Simulation parameters, Simulation software, Thermal conductivity
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:hj:diva-48022DOI: 10.1007/978-3-030-36296-6_102ISI: 000674707900102Scopus ID: 2-s2.0-85081330357ISBN: 9783030362959 (print)OAI: oai:DiVA.org:hj-48022DiVA, id: diva2:1417626
Conference
149th Annual Meeting and Exhibition of the Minerals, Metals and Materials Society, TMS 2020, San Diego, United States, 23-27 February 2020
Available from: 2020-03-30 Created: 2020-03-30 Last updated: 2021-08-26Bibliographically approved

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Jarfors, Anders E.W.

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