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Prototyping of a high pressure die cast al-si alloy using plaster mold casting to replicate corresponding mechanical properties
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0001-5753-4052
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0002-7527-719X
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0002-0458-3456
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0001-6481-5530
2019 (English)In: Minerals, Metals and Materials Series, Springer, 2019, p. 435-442Conference paper, Published paper (Refereed)
Abstract [en]

Prototyping prior high pressure die casting (HPDC) is used for product/mold design optimization. Plaster mold casting is a cost-efficient prototyping technique providing good surface quality and dimension accuracy, similar to HPDC components. However, the corresponding mechanical properties of a component produced with these two methods are diverging significantly, mainly due to differences in the cooling rate. This work presents a procedure to optimize the plaster mold casting for prototyping to replicate mechanical properties of a commonly used Al-Si alloy (A380). Two commercial alloys with compositions close to the A380 alloy (A356.0 and A360.2) were used. Yield strength was considered as the main design criteria, thus the target mechanical property. Tensile testing results showed that with an optimized T6 heat treatment, not only the yield strength, but also ultimate tensile strength and elongation correspond well to the properties in the HPDC component.

Place, publisher, year, edition, pages
Springer, 2019. p. 435-442
Keywords [en]
Aluminium alloys, Heat treatment, Prototyping, Aluminum alloys, Die casting, Light metals, Mechanical properties, Molds, Plaster, Product design, Software prototyping, Tensile strength, Tensile testing, Yield stress, Commercial alloys, Design criteria, Design optimization, Dimension accuracy, High pressure die casting, High pressure die casts, T6 heat treatment, Ultimate tensile strength, Silicon alloys
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:hj:diva-43728DOI: 10.1007/978-3-030-05864-7_56Scopus ID: 2-s2.0-85064856753ISBN: 9783030058630 (print)ISBN: 9783030058647 (electronic)OAI: oai:DiVA.org:hj-43728DiVA, id: diva2:1317196
Conference
Light Metals Symposium held at the TMS Annual Meeting and Exhibition, 2019, San Antonio, United States, 10 - 14 March 2019
Available from: 2019-05-22 Created: 2019-05-22 Last updated: 2019-05-22Bibliographically approved

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Bogdanoff, ToniGhassemali, EhsanRiestra, MartinSeifeddine, Salem

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