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Extended product models supporting multidisciplinary design automation
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design, JTH, Product design and development (PDD).ORCID iD: 0000-0002-9337-791x
2021 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Manufacturing organizations often pursue the ability to efficiently and effectively provide custom products for its competitive advantage. Research has shown product configuration to be an effective way of achieving this goal through a modularization, product platform, and product family development approach. A core assumption behind this approach is that the module variants and their constraints are explicitly pre-defined as product knowledge. This is not always the case, however. Many companies require extensive engineering to develop each module variant but cannot afford to do so proactively to meet potential customer requirements within a predictable future. Instead, they attempt to implicitly define the module variants in terms of the process in which they can be realized. In this way, manufacturing companies develop module variants on demand efficiently and effectively when customer requirements are better defined, as justified by the increased probability of profiting from the outcome.

Design automation (DA), in its broadest definition, refers to computerized engineering support that efficiently and effectively utilizes pre-planned reusable assets to progress a design process. The literature has reported several successful implementations of DA, but especially widespread higher levels of automation are yet to be seen. One DA approach involves the explicit representation of engineering process and product knowledge in the engineers preferred formats, such as computer scripts, parametric geometry models, and template spreadsheets. These design assets are developed using various computer tools, maintained within the different disciplines involved, such as design, simulation, or manufacturing, and are dependent on each other through the product model. To implement, utilize, and manage DA systems in or across multiple disciplines, it is important to understand how the disciplinary design assets depend on each other throughout the product model and how these relations should be constructed to support users without negatively affecting other aspects, such as modeling flexibility, system transparency, and software tool independence.

To support the successful implementation and management of DA systems, this work focuses on understanding how digital product model constituents are, can, and, to some extent, should be extended to concretize relations toward and between design assets from different tools and disciplines. This research consists of interviews with Swedish industrial companies, technical reviews, literature reviews, and prototype developments, resulting in an increased understanding and the consequent development of a framework that highlights aspects regarding the choice and development of extension techniques.

Place, publisher, year, edition, pages
Jönköping: Jönköping University, School of Engineering , 2021. , p. 70
Series
JTH Dissertation Series ; 060
Keywords [en]
Design automation, extended product models, customization, knowledge management
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:hj:diva-51705ISBN: 978-91-87289-64-4 (print)OAI: oai:DiVA.org:hj-51705DiVA, id: diva2:1522511
Public defence
2021-02-25, E1405, School of Engineering, Jönköping, 10:00 (English)
Opponent
Supervisors
Available from: 2021-01-26 Created: 2021-01-26 Last updated: 2021-01-26Bibliographically approved
List of papers
1. Extended CAD-models – State of Practice within Three Companies
Open this publication in new window or tab >>Extended CAD-models – State of Practice within Three Companies
2017 (English)In: IEEM2017, International Conference on Industrial Engineering and Engineering Management, 10-13 December, 2017, Singapore, IEEE, 2017, p. 1089-1093Conference paper, Published paper (Refereed)
Abstract [en]

Product platforms and product family design have been recognized as successful methods to enable masscustomization strategies. However, companies working with products where pre-defined product variants are not feasible require a more generic platform with re-usable components as well as engineering resources. Extended CAD-models is an approach where CAD-models are utilized as carriers of information to support re-usability of both geometric content and engineering activities, decreasing product development lead-time and enabling the definition of a product family within Engineer-To-Order business contexts. The following paper presents the approach in more detail and the results of a multi-case study where three Swedish industrial companies were interviewed. Results show that all companies store information within the CAD-models to support re-usability. Several challenges were expressed such as managing responsibilities and modeling flexible CAD-models. Future trends involve the concept, but to which extent is not clear.

Place, publisher, year, edition, pages
IEEE, 2017
Series
IEEE International Conference on Industrial Engineering and Engineering Management (IEEM), ISSN 2157-362X
Keywords
Extended CAD-model, Platform strategy, State of practice
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-38549 (URN)10.1109/IEEM.2017.8290060 (DOI)000428267800222 ()2-s2.0-85045235592 (Scopus ID)
Conference
IEEM2017, International Conference on Industrial Engineering and Engineering Management, 10-13 December, 2017, Singapore
Available from: 2018-01-15 Created: 2018-01-15 Last updated: 2021-01-26Bibliographically approved
2. Review of CAD-model Capabilities and Restrictions for Multidisciplinary use
Open this publication in new window or tab >>Review of CAD-model Capabilities and Restrictions for Multidisciplinary use
2018 (English)In: Computer-Aided Design and Applications, ISSN 1686-4360, Vol. 15, no 4, p. 509-519Article in journal (Refereed) Published
Abstract [en]

Product development is an iterative process, partially due to changes in both company internal and external product requirements, resulting in changes to the product under development. These changes might require recapitulation of design rationale and result in re-doing assessments and syntheses of different kinds. One way to support this work is to proactively model in such a way that as much as possible of the previous work can be re-used. Not only within one product development project but also across and to future ones. Modelling for re-use can be done by documenting design rationale and formalising performed activities as design guidelines or computer scripts. To be able to find and re-use this information it could be attached to the product features which it relates to. Since geometry is such a core product characteristic, especially within the mechanical industry, and is often modelled as CAD-models, this paper presents a review of CAD-model capabilities and restrictions to serve as a carrier of multidisciplinary information. This is done by; enquiring three Swedish companies, exploring an automated Finite Element Analysis method utilising the CAD-model as a carrier of information, and reviewing different CAD software capabilities. Results show that there are at least seven extension techniques, out of which all are currently being used or considered to be in the future, by at least one company. Further, depending on the extension technique, extendibility and human-comprehension of the added information differ.

Place, publisher, year, edition, pages
Taylor & Francis, 2018
Keywords
Computer-aided design, computer supported engineering, simulation-ready cad-models, knowledge re-use
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-37034 (URN)10.1080/16864360.2017.1419639 (DOI)2-s2.0-85040971759 (Scopus ID)
Available from: 2017-08-28 Created: 2017-08-28 Last updated: 2021-01-26Bibliographically approved
3. Extended design assets enabling automated tool development as a part of a product platform approach
Open this publication in new window or tab >>Extended design assets enabling automated tool development as a part of a product platform approach
2018 (Swedish)In: DS92: Proceedings of the DESIGN 2018 15th International Design Conference / [ed] Marjanović D., Štorga M., Škec S., Bojčetić N., Pavković N., The Design Society, 2018, p. 757-768Conference paper, Published paper (Refereed)
Abstract [en]

Product platform development is a well-established approach for reusing product knowledge in the form of geometry and its configuration rules and constraints. Explicitly defining all platform components is not always possible however. This is why a product platform approach where the processes of realising platform components also are supported is needed, instead of exclusively relying on their results. The work presented here works toward this, with a focus on automated tool development enabled by extending design assets from different tools.

Place, publisher, year, edition, pages
The Design Society, 2018
Series
Design, ISSN 1847-9073
Keywords
product platform, design automation, product families, model based engineering
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-39681 (URN)10.21278/idc.2018.0219 (DOI)2-s2.0-8505500811 (Scopus ID)978-953-7738-59-4 (ISBN)
Conference
15th International Design Conference - DESIGN 2018, May 21st-24th, 2018, Dubrovnik, Croatia
Available from: 2018-06-01 Created: 2018-06-01 Last updated: 2021-01-26Bibliographically approved
4. Multidisciplinary design automation – A conceptual framework for working with product model extensions
Open this publication in new window or tab >>Multidisciplinary design automation – A conceptual framework for working with product model extensions
2020 (English)In: International Journal of Agile Systems and Management, ISSN 1741-9174, E-ISSN 1741-9182, Vol. 13, no 1, p. 28-47Article in journal (Refereed) Published
Abstract [en]

Design automation can be used to support efficient information handling and knowledge processing in computer-based product modelling, as well as make possible new design exploration and optimisation capabilities. To be able to utilise and manage design automation systems over time, it is important to understand how the disciplinary methods and models are dependent on each other through the product model constituents and then how these relations should be built to support maintenance, leveraging and future reuse. Awareness of the concrete representation of relations could support the system's traceability and transparency, and depending on the chosen technique, comprehension and extendability can be affected. This paper presents a conceptual framework for how a set of product model constituents are, can and to some extent, should be extended to define relations in multidisciplinary design automation systems.

Place, publisher, year, edition, pages
InderScience Publishers, 2020
Keywords
multidisciplinary design automation, system relations, extended product model
National Category
Software Engineering
Identifiers
urn:nbn:se:hj:diva-48007 (URN)10.1504/IJASM.2020.105866 (DOI)2-s2.0-85082331624 (Scopus ID)PPembargo12;;1416309 (Local ID)PPembargo12;;1416309 (Archive number)PPembargo12;;1416309 (OAI)
Note

Included in thesis in manuscript form.

Available from: 2020-03-23 Created: 2020-03-23 Last updated: 2023-09-11Bibliographically approved
5. Incorporating Design for Additive Manufacturing in Multidisciplinary Design Automation – Challenges Identified
Open this publication in new window or tab >>Incorporating Design for Additive Manufacturing in Multidisciplinary Design Automation – Challenges Identified
2020 (English)In: Computer-Aided Design and Applications, ISSN 1686-4360, Vol. 17, no 5, p. 936-947Article in journal (Refereed) Published
Abstract [en]

One interesting method to take advantage of the particular capabilities of Additive Manufacturing is to utilize a combination of lattice-structures and topology optimization. This paper presents the results and experiences from attempting to incorporate these in an existing multidisciplinary design automation system within the aerospace industry. A combined state of art and practice is outlined with discussions regarding challenges in current commercial CAD tools, multidisciplinary design automation, and with respect to aerospace requirements.

Place, publisher, year, edition, pages
CAD Solutions, 2020
Keywords
Design for Additive Manufacture, Multidisciplinary Design Automation, Lattice-based structural Topology Optimization
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-47384 (URN)10.14733/cadaps.2020.936-947 (DOI)2-s2.0-85078981837 (Scopus ID)GOA;;1385296 (Local ID)GOA;;1385296 (Archive number)GOA;;1385296 (OAI)
Available from: 2020-01-14 Created: 2020-01-14 Last updated: 2023-10-19Bibliographically approved
6. Transparency of Design Automation Systems Using Visual Programming – Within the Mechanical Manufacturing Industry
Open this publication in new window or tab >>Transparency of Design Automation Systems Using Visual Programming – Within the Mechanical Manufacturing Industry
(English)Manuscript (preprint) (Other academic)
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-51702 (URN)
Note

Submitted to International Conference on Engineering Design, 2021.

Available from: 2021-01-26 Created: 2021-01-26 Last updated: 2021-01-26Bibliographically approved
7. Extended Product Models – Dealing with Topological Changes and System Transparency
Open this publication in new window or tab >>Extended Product Models – Dealing with Topological Changes and System Transparency
(English)Manuscript (preprint) (Other academic)
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:hj:diva-51703 (URN)
Note

Submitted to International Conference on Engineering Design, 2021.

Available from: 2021-01-26 Created: 2021-01-26 Last updated: 2021-01-26Bibliographically approved

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Output format
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