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Challenges and Support when Introducing AM in HPDC Tooling
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design.ORCID iD: 0000-0001-6278-2499
Jönköping University, School of Engineering, JTH, Industrial Product Development, Production and Design.ORCID iD: 0000-0002-3677-8311
Jönköping University, School of Engineering, JTH, Materials and Manufacturing.ORCID iD: 0000-0002-0101-0062
2019 (English)In: Transdisciplinary engineering for complex socio-technical systems: Proceedings of the 26th ISTE International Conference on Transdisciplinary Engineering, July 30 – August 1, 2019 / [ed] K. Hiekata, B. Moser, M. Inoue, J. Stjepandić & N. Wognum, Amsterdam: IOS Press, 2019, p. 147-156Conference paper, Published paper (Refereed)
Abstract [en]

When manufacturing tooling inserts for HPDC (High Pressure Die Casting), several manufacturing steps such as milling, heat treatment, electro discharge machining and finally surface treatment are involved. By instead manufacturing the insert by SLM (Selective laser melting), the process is expected to be quicker and with less material waste compared to the traditional manufacturing. Examples of other expected advantages is higher product variant flexibility and the possibility of making conform cooling channels, extending the die life. However, the insert is part of a die system involving many components. The insert cannot be designed and manufactured without considering the complete die system. This paper seeks how to integrate the insert design in the die assembly design. This is done via an example component and in cooperation with die manufacturing firms. The result is that the printing is a minor step of the total manufacturing process and that special design considerations needs to be taken for an SLM insert. New die concepts are needed that will minimise the amount of material, reduce the tolerance and surface demand and support the subdivision of the die into several printed parts.

Place, publisher, year, edition, pages
Amsterdam: IOS Press, 2019. p. 147-156
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 10
Keywords [en]
SLM, Additive Manufacturing, Design, Tooling, Modular
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:hj:diva-46843DOI: 10.3233/ATDE190118ISBN: 978-1-64368-020-0 (print)ISBN: 978-1-64368-021-7 (electronic)OAI: oai:DiVA.org:hj-46843DiVA, id: diva2:1370814
Conference
26th ISTE International Conference on Transdisciplinary Engineering, held at the University of Tokyo, Kashiwa Campus, July 30 – August 1, 2019, Japan
Available from: 2019-11-18 Created: 2019-11-18 Last updated: 2019-11-18Bibliographically approved

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Stolt, RolandElgh, FredrikJarfors, Anders E.W.

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